Worcester Bosch Greenstar 4000 System fault 224

Maximal flue gas thermostat or heat exchanger maximal thermostat has activated

Gas boiler

What it means

Blocking fault (B category) that becomes a locking fault (V category) if it persists for a prolonged period. Indicates the maximal flue gas thermostat or heat exchanger maximal thermostat has tripped due to overtemperature conditions.

Likely causes

  1. Disconnected lead from safety temperature limiter/thermostat or flue thermostat
  2. Faulty high limit safety temperature limiter/thermostat or flue thermostat
  3. Low system pressure
  4. Air trapped in the system or boiler
  5. Pump seized or not running
  6. Blockage/restriction within boiler/pipework restricting flow

Where to start

  1. Check if the lead is disconnected from the safety temperature limiter/thermostat or the flue thermostat.
  2. Check the high limit of the safety temperature limiter/thermostat or the flue thermostat and the harness for continuity.
  3. Check the flow temperature to confirm actual temperature (may have tripped out at lower temperature, leading to a safety temperature limiter/thermostat or the flue thermostat fault).

The full answer, free

  • 10 more checks in order
  • How to put it right, step by step
  • The manual page for this fault (page 71), right under the answer

Safety: Isolate gas and power before you open the case. If you have been into the gas side, do a tightness test, and a combustion and flue check before you hand back. Gas Safe (UK) or RGI (Ireland) work only.

From the Worcester Bosch manual for the Greenstar 4000 System. Check the model on the data plate before you order parts.

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